mechanical_powder_compacting_press_XRPB-1

XRPB-1 Mechanical Powder Compacting Press (for magnetic materials)

Precision Powder Press for Magnetic Materials. Engineered for uniform density, stable magnetic performance, and high-efficiency production of ferrite and magnetic components.
Featuring a fully enclosed self-lubrication system, pneumatic clutch and brake with high stopping accuracy, and a floating intermediate die, it enables three-step segmented density control to ensure uniform magnetic properties.
FeaturesFeatures

1. Proprietary Technology

  • Fully enclosed self-lubrication system with internal pressure circulation and NOK dust seals for clean, low-maintenance operation.

  • Industry-leading productivity, delivering over 30% higher output than other mechanical powder presses.

2. High Efficiency & Precision

  • Pneumatic clutch and brake system with fast response and ±0.5° stopping accuracy.

  • Floating intermediate die with fixed ejection position, enabling three-step segmented density control.

3. User-Friendly Operation

  • Touch-screen control with real-time machine status monitoring.

  • Automatic fault detection, pressure monitoring, and adjustable dwell function.

4. High Quality

  • Heavy-duty frame and gearboxes integrally cast from nodular cast iron.

  • Induction-hardened guide pillars (HRC 60+) with hard chrome plating and phosphor bronze guide bushings.

  • Bottom-mounted drive system for quiet, low-vibration operation.

  • All components from globally recognized brand: Mitsubishi(PLC& VFD), Panasonic(servo motor), SMC&AIRTAC(all pneumatic parts), Omron & Schneider & Siemens(all electrical parts).

5. Optional

  • Automatic tray handling system.

Why XIRO machinery ?Why XIRO machinery ?

  • Excellent Technology: The first company in China to develop a fully enclosed lubrication system and pioneer the application of servo technology in mechanical presses, with multiple patented core designs.

  • Direct Sales from the Source Manufacturer: With over 10 years of manufacturing experience, our machinery has been exported to more than 60 countries. We offer a comprehensive pre-sale and after-sale service system.

  • Service and Support: Professional engineering team offering 24/7 online technical service and response. With thousands of product cases, we assist you every step of the way, from process experience and technical solutions to installation, machine operation, and equipment maintenance, ensuring worry-free production for you!

  • Quality Assurance: We select globally renowned quality components to create durable and cost-effective machinery. All machines are ISO and CE certified, with a 2-year warranty and lifetime service. Longer warranty period than the same industry.

Click  Contact Us  submit your Information or send an email to sales@xirotech.cn

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SpecificationSpecification

This table only lists partial parameter configurations for reference. For more parameter configurations, please feel free to inquire.

Item

Technical Specification

Model

6T

20T

Rated Compaction Force

60 kN

200 kN

Ejection Force

30 kN

100 kN

Die (Middle Die) Load Capacity

40 kN

200 kN

Upper Punch Stroke

80 mm

90 mm

Upper Punch Adjustment Range

40 mm

40 mm

Fill Depth

60 mm

45 mm

Ejection Stroke

40 mm

30 mm

Powder Feed Adjustment Stroke

5 mm

5 mm

Middle die face adjustment range

±10 mm

±10 mm

Die Set Accuracy

Platen parallelism and guide pillar perpendicularity within 0.01 mm

Forming Speed

12–40 SPM

12–45 SPM

Overload / Underload Protection

Mechanical load cell

Hydraulic load cell

Clutch System

Pneumatic clutch–brake combination

Pneumatic clutch–brake combination

Lubrication Method

Internal circulating pressure lubrication

Internal circulating pressure lubrication

Powder Feeding System

Cam-driven linear feed

Cam-driven linear feed

Powder Hopper Capacity

8 L

10 L

Angle Controller

Absolute encoder 720 (accuracy ±0.5°)

Encoder 360

Operation Modes

Jog, Continuous, Stop, Emergency Stop, Reverse, Powder Detection Switch, Production Counter, Production Ratio Counter, Pressure Monitoring Switch

Main Motor Power

3.7 kW

4 kW

Air Consumption

10 L/min

15 L/min (Upper-1 / Lower-2 full functions enabled)

Power Supply

380 V @ 50 Hz (or as customer request)

380 V @ 50 Hz (or as customer request)

Control Voltage

DC 24 V

DC 24 V

Tooling Structure

Upper-1 / Lower-2 configuration

Upper-1 / Lower-2

Floating Core Rod

Included

Included

Machine Weight

Approx. 1.2 T

Approx. 1.2 T

Overall Dimensions (W × D × H)

1200 × 1350 × 2640 mm

1200 × 1350 × 2640 mm

Die Set Specifications (Upper-1 / Lower-2 Configuration)

Die Set Specifications (Upper-1 / Lower-2 Configuration)

Upper Punch Load Capacity

60 kN

Upper Punch Load Capacity

200 kN

Die (Middle Die) Load Capacity

40 kN

Lower Punch Fill Adjustment

30 mm

Lower Floating Punch Load Capacity

40 kN

Lower Punch Step Height Adjustment

15 mm

Lower Second Fixed Punch Load Capacity

60 kN

Lower Punch Pressure150kN

Lower Floating Punch Fill Adjustment

30 mm

Fixed Punch Pressure200kN

Lower Floating Punch Step Height Adjustment

15 mm

Movable Core Rod Adjustment±5 mm

Movable Core Rod Adjustment

±5 mm

Floating Core Rod Stroke35 mm

Floating Core Rod Stroke

10 mm

WeightApprox. 130 kg

Core Rod Fill Adjustment

5 mm



Core Rod Step Height Adjustment

5 mm



Tooling Weight

Approx. 60 kg






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